TransformingWasteIntoEnergy
Advanced continuous pyrolysis systems for sustainable industrial transformation.
- 9001:2015ISO Certified
- 20+Industrial Projects
- 12+Years R&D
- 99%Resource Recovery
- 24/7Global Support
Engineering Excellence
Prosper Group is a global industrial machinery manufacturer with over 18 years of engineering excellence, delivering advanced automated solutions to industries worldwide.
Engineered for continuous transformation.
Engineered for continuous transformation.
A material answer to the next industrial decade.
Continuous pyrolysis closes the loop between industrial output and waste — turning accumulation into recovery, and disposal into supply.
Environmental
3 pillars- /01
Reducing Landfill Burden
Diverts tyre, plastic and MSW streams away from landfills toward continuous resource recovery.
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Lower Carbon Emissions
Closed-loop, emission-controlled processing reduces atmospheric impact versus open disposal.
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Supporting a Circular Economy
Waste is reframed as feedstock — every input is engineered to leave as a usable output.
Economic
2 pillars- /01
Fuel Generation
Pyrolysis oil serves as alternative industrial fuel for heavy operations.
- /02
Revenue from Waste
Recovered oil, carbon black, and steel become tradable industrial commodities.
From one tyre
to seven outputs.
STEP 01Feedstock Intake01 / 07Waste Tyre
Feedstock IntakeEnd-of-life tyres are sorted, weighed and prepared for transformation — the starting point of a fully circular industrial cycle.
STEP 02Mechanical Reduction02 / 07Shredding
Mechanical ReductionHeavy-duty shredders reduce whole tyres into uniform chips, optimising feed density for stable, continuous reactor operation.
- STEP 03Thermal Decomposition03 / 07
Pyrolysis
Thermal DecompositionInside an oxygen-free reactor, controlled heat breaks long polymer chains into clean, recoverable hydrocarbons.
STEP 04Liquid Recovery04 / 07Oil Recovery
Liquid RecoveryVapours condense into high-calorific pyrolysis oil — a drop-in industrial fuel and feedstock for downstream refining.
STEP 05Solid Recovery05 / 07Carbon Black
Solid RecoveryRecovered carbon black is cooled, milled and packaged for use in rubber, pigments, plastics and energy applications.
STEP 06Metal Separation06 / 07Steel Separation
Metal SeparationMagnetic separation extracts clean steel wire, ready to return to the global metals supply chain as scrap-grade material.
STEP 07Syngas Reuse07 / 07Energy Generation
Syngas ReuseNon-condensable syngas is captured and routed back to fuel the reactor — closing the loop on a self-sustaining process.
From one tyre
to seven outputs.
Waste Tyre
End-of-life tyres are sorted, weighed and prepared for transformation — the starting point of a fully circular industrial cycle.
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Built for plants that never stop.
Every Pyro System is engineered for 24/7 industrial operation — automated, monitored, and customized to feedstock, capacity, and site.
- /01Continuous Operation→
- /02Low Emissions→
- /03SCADA Automation→
- /04High Efficiency→
- /05Custom Engineering→
- /06End-to-End Support→
Engineering, answered.
Everything you might ask before specifying a continuous pyrolysis plant.
Pyro System is an advanced continuous pyrolysis technology developed by Prosper Universal Pvt. Ltd., designed to convert waste materials such as tyres, plastics, and biomass into valuable resources like fuel oil, carbon black, and syn gas.