// 01Yield 40–45%
Pyrolysis Oil
Applications
- Industrial Fuel
- Refinery Feedstock
- Fuel Processing Industries
// PU500Pyro Systems · Flagship
Continuous Waste TyrePyrolysis Plant.
Industrial-grade continuous pyrolysis engineered to transform end-of-life tyres into oil, carbon black, steel and self-sustaining syngas — at scale, around the clock.
PU500
Model
35–50 TPD
Capacity
25 Days
Continuous Cycle
250 kW
Installed
02The Product
Industrial-grade continuous tyre pyrolysis technology.
Engineered by Pyro System
A fully automated thermal decomposition platform — designed for large-scale, uninterrupted recycling operations.
// PU500 · Studio Reference
Pyro Systems
Flagship Model
PU500 · 50 TPD
The Continuous Waste Tyre Pyrolysis Machine is an advanced industrial recycling solution designed to convert waste tyres into valuable resources through a continuous thermal decomposition process.
Developed under the Pyro System technology platform, the plant is engineered for large-scale waste tyre recycling while ensuring operational efficiency, safety, environmental compliance, and consistent performance.
The system processes shredded tyre chips and converts them into pyrolysis oil, recovered carbon black, steel wire, and syngas through a fully automated continuous operation.
Capability
Continuous
Operation
Capability
Automated
Process Control
Capability
Closed-Loop
Energy Reuse
03How It Works
An engineered process, orchestrated end-to-end.
Continuous Waste Tyre Pyrolysis · Process Flow
Feedstock enters the system, moves through reactor and recovery stages, and exits as four industrial outputs — continuously, around the clock.
// PU500 · Continuous Pyrolysis MachineLive flow
Feed & heat pathGas & emission pathSolid recovery path
04Technical Specification
Engineered to specification.
Every dimension, power rating and material choice is calibrated for stable continuous operation at industrial scale.
01
Model
PU500
02
Capacity
35–50 Tons Per Day
03
Feedstock
20 mm Tyre Chips with wire (max 2%)
04
Voltage
440V / 50Hz (Customized)
05
Weight
Approx. 200 Tons
06
Electric Power Consumption
250 kW Installed
07
Additional Fuel For Startup
Heavy Fuel Oil / Diesel
08
Minimum Machine Area Required
Approx. 50 m × 20 m
09
Building System
Not compulsory
10
Operating Cycle
25 Days Continuous Operation
11
Electronic Control System
PLC + SCADA Control System
12
Fuel Oil Consumption
100–150 kg per hour during startup
13
Reactor Shell Thickness
20 mm
14
Reactor Shell Length
28 m × 2 m
15
Cooling Method
Water Cooling
05Advantages
Built for industrial endurance.
Mechanical, thermal and process engineering — refined to deliver predictable output, day after day.
01
Continuous Internal Rotation Structure
02
Thermal Heating Distribution Technology
03
High Efficiency and Durability
04
Stable Operation and Reliable Output
05
External Rotating Wheel System
06
Long-Term Continuous Operation
07
Environmentally Friendly Gas Management
08
Large-Scale Industrial Processing Capability
06Output & Applications
From waste tyre to recovered value.
Four industrial outputs recovered through a single continuous process — each re-entering the value chain.
// 02Yield 30–35%
Carbon Black
Applications
- Rubber Industry
- Plastic Industry
- Ink Manufacturing
- Coating Industry
// 03Yield 10–15%
Syngas
Applications
- Internal Fuel Source
- Plant Heating
- Reduced Operating Costs
// 04
Recovered Steel
Applications
- Steel Recycling
- Metal Fabrication
- Industrial Reuse
07Product In Action
See the system in operation.
Experience the continuous pyrolysis process through real-world installation and operational footage.
// REC · 4K · Plant WalkthroughComing soon
Featured Footage
Continuous Pyrolysis Plant — Live Operation
Pyro System
PU500